Bosch Rexroth DKC02.1-040-7-FW Digital Servo Drive
Description
Model Definition
DKC02.1: ECODRIVE 02 series, hardware version 1
040: 40 A continuous rated current, 120 A peak current (3× overload)
7: 700 V DC bus voltage (for 380–480 V AC mains)
FW: No pre-installed firmware; requires separate FWA-ECODR3-SSE series firmware
Technical Specifications
Electrical Parameters
Input voltage: Three-phase 380–480 V AC ±10%, 50/60 Hz
Continuous output current: 40 A
Peak output current: 120 A (500 ms, 3× overload)
DC bus voltage: 700 V DC
Control power supply: 24 V DC ±20%, approx. 1.0 A
Switching frequency: 4 kHz / 8 kHz selectable
Current loop cycle: 125 μs
Speed loop cycle: 500 μs
Position loop cycle: 1 ms / 2 ms selectable
Power dissipation: Approx. 380 W
Mechanical & Environmental Parameters
Cooling method: Internal air blower forced cooling
Protection class: IP20
Operating temperature: 0 °C to +45 °C; 2% performance derating per °C above 45 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m; 35% derating above 1000 m
Dimensions (W×H×D): 210 mm × 360 mm × 65 mm
Weight: Approximately 4.6 kg
Interface and Communication Configuration
Motor feedback: Supports incremental (TTL/HTL) and absolute (EnDat/HIPERFACE) encoders
Digital I/O: 24 V DC isolated inputs/outputs (enable, limit, home, fault signals)
Control interfaces: Analog ±10 V command, pulse position command
Communication: Standard SERCOS interface (2 ms cycle, 1 ms optional); optional PROFIBUS DP/CANopen expansion cards
Service port: RS232 for parameter setting and diagnosis via IndraWorks/DriveTop
Display: 7-segment digital tube + LED status indicators
Expansion slots: For modular I/O (BGR) and communication cards
Core Functions
Three-loop control (current/speed/position) for high-precision motion performance
Torque, speed and position control modes adaptable to diverse working conditions
Advanced SERCOS interface for real-time data transmission and multi-axis synchronous control
Integrated holding brake control and regenerative braking management
Comprehensive protection: Overvoltage, undervoltage, overcurrent, short circuit, overheating, feedback loss
Auto-parameter matching for MKD/MSK/MHD series motors
Built-in homing, jogging and point-to-point positioning functions
Application Scenarios
High-precision CNC machine tools, machining centers, engraving machines
Packaging, printing, textile and plastic machinery with high dynamic requirements
Automated assembly lines, material handling equipment, multi-axis robots
Single-axis systems with 380–480 V AC power supply and high precision demand
Retrofit projects for legacy ECODRIVE 02 series equipment
Usage and Maintenance
Vertical installation; reserve ≥80 mm clearance top and bottom for heat dissipation
Separate power and signal cables; use shielded encoder cables with single-end grounding
Clean fan and dust filters every 3–6 months in dusty environments
Regularly check terminal tightness and heat dissipation channels
Load FWA firmware and set parameters via IndraWorks/DriveTop software
Avoid frequent power cycling; disconnect power during long-term shutdowns
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