Bosch Rexroth DDS2.1-W150-D Digital Servo Drive
Description
Model Definition
DDS2.1: Servo drive series matched with DIAX02 system
W: Internal cabinet air cooling
150: 150 A continuous rated current, 300 A short-term peak current
D: DSF digital servo feedback interface
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, powered by TVD or TVM power units
Control power supply: 24 V DC, operating range 20 V DC to 28 V DC
Continuous output current: 150 A
Peak output current: 300 A for short-time operation
Current loop cycle: 125 μs
Speed loop cycle: 500 μs
Position loop cycle: 2 ms
Power dissipation: Approximately 600 W
Compatible motors: MDD, MKD synchronous servo motors, LAR, LAF linear motors, 2AD series motors
Mechanical & Environmental Parameters
Cooling method: Internal cabinet convection air cooling
Protection class: IP20 for front panel, IP10 for the whole unit
Operating temperature: 0 °C to +45 °C, 20% performance derating at 55 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m, 35% performance derating above 1000 m
Dimensions (W×H×D): 150 mm × 408 mm × 180 mm
Weight: Approximately 7.5 kg
Interface and Communication Configuration
Motor feedback: X4 interface with dedicated DSF digital servo encoder signal
System bus: Shared 300 V DC bus for multi-axis parallel connection
Communication: Reserved expansion slots for optional SERCOS, analog and fieldbus modules
Digital I/O: 6 isolated inputs and 3 isolated outputs for basic control signals
Service port: RS232 interface for parameter setting and fault diagnosis via IndraWorks
Expansion slots: U1 to U5 for installing communication, I/O and firmware modules
Core Functions
Current, speed and position three-loop control ensures stable and high-precision motion performance.
Built-in digital feedback interface realizes high-accuracy position detection and control.
Internal cooling structure adapts to compact cabinet layout without external cooling fans.
Complete protection functions against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal failure.
Supports torque, speed and position three standard control modes.
Modular structure facilitates on-site maintenance and function expansion.
Application Scenarios
High-power main axes of heavy-duty CNC machine tools
Large textile, printing and packaging machinery with heavy load
Heavy-duty handling robots and automated production lines
DIAX02 system renovation and replacement projects requiring 150 A continuous current
Automation equipment with limited cabinet space and no external cooling conditions
Usage and Maintenance
Maintain sufficient air circulation inside the cabinet to guarantee heat dissipation.
Keep ambient temperature below 45 °C to prevent performance reduction.
Finish all power, feedback and control wiring before power-on commissioning.
Set parameters through IndraWorks according to actual motor and load conditions.
Clean internal heat dissipation components and air passages every six months, and check terminal connections regularly.
Calibrate control loops and feedback signals once a year to keep long-term stable operation.
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