Bosch Rexroth DDS03.2-W050-BE23-01-FW Digital Servo Drive
Description
Model Definition
DDS03.2: DIAX03 system servo drive series (firmware v3.x)
W: Internal cabinet air cooling
050: 50 A continuous current, 100 A peak current
BE23: SERCOS III fiber‑optic interface + high‑resolution analog speed/torque interface
01: Hardware revision 01
FW: Factory‑configured firmware module (pre‑loaded DIAX03 standard firmware)
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15% (powered by TVD/TVM supplies)
Control supply: 24 V DC (20–28 V DC)
Continuous output current: 50 A
Peak output current: 100 A (short‑term)
Current loop: 125 μs
Speed loop: 500 μs
Position loop: 2 ms
Power dissipation: ~200 W (@50 A)
Compatible motors: MDD/MKD synchronous, LAR/LAF linear, 2AD series
Mechanical & Environmental
Cooling: Internal air blower + heatsink
Protection class: IP20 (front), IP10 (overall)
Operating temperature: 0 °C to +45 °C (20% derating @55 °C)
Storage temperature: -30 °C to +85 °C
Max altitude: 1000 m (35% derating above)
Dimensions (W×H×D): 80 mm × 408 mm × 180 mm
Weight: ~6.2 kg
Interface and Communication Configuration
Motor feedback: X4 interface (digital servo encoder + resolver, dual‑channel)
System bus: Shared 300 V DC bus for multi‑axis parallel connection
Communication: BE23 = SERCOS III (fiber‑optic, 2/4 Mbps) + high‑resolution analog speed/torque
Digital I/O: 6 isolated inputs / 3 isolated outputs (expandable via DEA04.2M to 15 inputs / 16 outputs)
Service port: RS232 (IndraWorks setup/diagnostics)
Expansion slots: U1 (SERCOS), U5 (firmware), U2–U4 (I/O/options)
Core Functions
Three‑loop control (current/speed/position) for high precision
BE23: Pre‑configured SERCOS III + high‑resolution analog speed/torque interface
FW: Factory‑loaded DIAX03 firmware (no on‑site flashing required)
Internal cooling saves cabinet space for dense multi‑axis layouts
Comprehensive protection: over/undervoltage, overcurrent, short circuit, overheat, feedback loss
Torque/speed/position control modes
Modular design for easy maintenance/upgrades
Application Scenarios
High‑power CNC machine axes with high‑resolution analog speed/torque control
Textile/printing/packaging machinery requiring multi‑axis sync + precision torque regulation
Automated assembly lines & handling robots needing SERCOS III + analog speed control
Automation systems requiring SERCOS III real‑time communication + high‑precision analog interface
DIAX03 system upgrades needing pre‑configured firmware + communication/control interfaces
Usage and Maintenance
Ensure unobstructed cabinet airflow (maintain cooling efficiency for 50 A operation)
Keep ambient ≤45 °C to avoid performance derating
Complete power/feedback/control wiring before power‑on
Configure via IndraWorks (motor/load parameters pre‑compatible with FW version)
Clean air passages/heatsinks every 6 months; inspect terminals
Calibrate control loops/feedback annually for stability
FW module: Backup configuration before replacement; use only Rexroth‑approved firmware updates
Key Difference from Non‑FW Model
The FW suffix denotes a factory‑installed, pre‑validated firmware module (DIAX03 standard release). This eliminates on‑site firmware flashing, reduces commissioning time, and ensures compatibility with the drive’s hardware revision—critical for series production or system retrofits.
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