Bosch Rexroth DDS03.2-W030-B12-01 Digital Servo Drive
Description
Model Definition
DDS03.2: Servo drive series for DIAX03 systems (firmware v3.x)
W: Internal cabinet air cooling
030: 30 A continuous rated current, 60 A peak current
B12: Basic unit with factory-assigned function ID 12 (specific I/O/communication configuration)
01: Hardware revision 01
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15% (supplied by TVD/TVM power units)
Control power: 24 V DC (operating range 20–28 V DC)
Continuous output current: 30 A
Peak output current: 60 A (short-term operation)
Current loop cycle: 125 μs
Speed loop cycle: 500 μs
Position loop cycle: 2 ms
Power dissipation: ~120 W (@30 A)
Compatible motors: MDD/MKD synchronous servo motors, LAR/LAF linear motors, 2AD series motors
Mechanical & Environmental Parameters
Cooling method: Internal cabinet air cooling (integrated blower + heatsink)
Protection class: IP20 (front panel), IP10 (overall unit)
Operating temperature: 0 °C to +45 °C (20% performance derating at 55 °C)
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m (35% performance derating above 1000 m)
Dimensions (W×H×D): 60 mm × 408 mm × 180 mm
Weight: ~5.5 kg
Interface and Communication Configuration
Motor feedback: X4 dual-channel interface (supports digital encoder and resolver signals)
System bus: Shared 300 V DC bus for multi-axis parallel connection
Communication: B12 configuration (predefined I/O mapping; slot U1 supports optional fieldbus modules like PROFIBUS, SERCOS)
Digital I/O: 6 isolated inputs / 3 isolated outputs (for enable, fault alarm, limit switches)
Service port: RS232 interface (for IndraWorks parameter setup and diagnostics)
Expansion slots: U1 (communication), U5 (firmware), U2–U4 (I/O/option cards)
Core Functions
Three-loop control (current/speed/position) for high-precision motion stability
B12 predefined interface simplifies system integration for standard automation tasks
Internal cooling design saves cabinet space for dense multi-axis installations
Comprehensive protection: overvoltage, undervoltage, overcurrent, short circuit, overheating, feedback signal loss
Supports torque, speed, and position control modes to meet diverse application needs
Modular architecture enables easy maintenance and future function expansion
Application Scenarios
Medium-power axes of high-precision CNC machine tools
Textile, printing, and packaging machinery with multi-axis synchronous motion
Automated assembly lines and handling robots
Industrial automation equipment requiring flexible communication and I/O configuration
Retrofit projects for DIAX02 to DIAX03 system upgrades
Usage and Maintenance
Ensure unobstructed airflow inside the cabinet to maintain cooling efficiency
Keep ambient temperature ≤45 °C to avoid performance derating
Complete power, feedback, and control wiring before power-on commissioning
Configure operating parameters via IndraWorks based on actual motor and load requirements
Clean internal air passages and heat sinks every 6 months; inspect terminal connections regularly
Calibrate control loops and feedback signals annually to ensure long-term operational stability
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