Bosch Rexroth DDS02.2-A100-BE12-01 Digital Servo Drive
Description
Model Definition
DDS02.2: Servo drive series 02.2 for DIAX03 system (Diax03 firmware)
A: External cabinet air cooling (cold technology, 80% heat dissipated outside cabinet)
100: 100 A continuous rated current
BE12: High-speed SERCOS fiber-optic digital bus interface
01: Hardware version 01, firmware module supplied separately
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, supplied by TVD / TVM power supply units
Control power supply: 24 V DC (20 V DC to 28 V DC)
Continuous output current: 100 A
Peak output current: 200 A for short-term operation
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Power dissipation: Approx. 300 W
Compatible motors: MDD/MKD synchronous motors, LAR/LAF linear motors, 1MB inductance motors
Mechanical & Environmental Parameters
Cooling method: External cabinet air cooling (vertical installation required)
Protection class: IP20 on front panel, IP10 overall
Operating temperature: 0 °C to +45 °C, 20% performance derating at 55 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m, 35% performance derating at 5000 m
Dimensions (W×H×D): 80 mm × 390 mm × 310 mm
Weight: Approx. 5.5 kg
Interface and Communication Configuration
Control interface: BE12 SERCOS fiber-optic real-time digital bus
Motor feedback interface: Dual-channel (digital servo feedback + resolver feedback)
System bus: Shared 300 V DC bus for multi-axis connection
Digital I/O: 8 digital inputs and 4 digital outputs for enable, fault alarm, limit switch and brake control
Expansion slots: Multiple slots for optional communication and functional modules
Service port: RS232 port for parameter setting via IndraWorks software
Firmware module: Removable module for Diax03 firmware storage and parameter backup
Core Functions
Three-loop control of current, speed and position ensures stable dynamic performance under medium loads.
BE12 SERCOS fiber-optic bus realizes high-speed data transmission and precise multi-axis synchronization.
External cold technology reduces cabinet heat load, enabling smaller control cabinets.
Detachable firmware module facilitates quick replacement and data recovery during maintenance.
Modular structure supports flexible function expansion and convenient on-site maintenance.
Comprehensive protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.
Supports torque, speed and position control modes for diverse medium-power motion applications.
Application Scenarios
Medium-duty CNC machine tools and precision machining centers
Multi-axis automated production lines and medium-load handling robots
Textile, printing and packaging machinery
Industrial automation systems adopting BE12 SERCOS fiber-optic bus communication
Medium-power servo system assembly and equipment retrofitting projects
Usage and Maintenance
Install the drive vertically and ensure unobstructed external airflow for cooling.
Keep ambient temperature below 45 °C during operation to avoid performance derating.
Install the firmware module correctly and complete all wiring before commissioning. Configure parameters via IndraWorks software.
Clean external heat sink and cooling air passages every 6 months, and inspect terminal connections periodically. Calibrate control loops every 2 years to maintain stable operation.
Transfer the firmware module to a new unit directly for rapid system recovery when drive replacement is needed。
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