Bosch Rexroth DDS02.1-W100-DS04-00 Digital Servo Drive
May 29, 2026

Bosch Rexroth DDS02.1-W100-DS04-00 Digital Servo Drive

Product Description The DDS02.1-W100-DS04-00 is a high-power modular digital AC servo drive from Bosch Rexroth DDS02.1 series for DIAX02 system. It features cabinet internal air cooling, 100 A continuous rated current and DS04 high-performance SERCOS digital bus interface. This model adopts base hardware version 00, and the firmware module needs to be ordered separately. It provides stable and efficient synchronous control for heavy-duty multi-axis industrial devices with high communication demands.

Description

Model Definition

DDS02.1: Servo drive series 02.1 for DIAX02 system

W: Cabinet internal air cooling

100: 100 A continuous rated current

DS04: High-performance SERCOS real-time digital bus interface with optimized communication performance

00: Base hardware version, firmware module is supplied separately

Technical Specifications

Electrical Parameters

DC bus voltage: 300 V DC ±15%, supplied by TVD / TVM power supply units

Control power supply: 24 V DC (20 V DC to 28 V DC)

Continuous output current: 100 A

Peak output current: 200 A for short-term operation

Current loop cycle: 62.5 μs

Speed loop cycle: 250 μs

Position loop cycle: 1 ms

Power dissipation: Approx. 380 W

Compatible motors: MDD, MKD, LAR, LAF series servo and linear motors

Mechanical & Environmental Parameters

Cooling method: Cabinet internal air cooling, vertical installation required

Protection class: IP20 on front panel, IP10 overall

Operating temperature: 0 °C to +45 °C, performance derating available up to 55 °C

Storage temperature: -30 °C to +85 °C

Maximum installation altitude: 1000 m, performance derating required above this height

Dimensions (W×H×D): 110 mm × 390 mm × 310 mm

Weight: Approx. 7.5 kg

Interface and Communication Configuration

Control interface: DS04 high-performance SERCOS real-time digital bus

Motor feedback interface: Standard digital servo feedback

System bus: Shared 300 V DC bus for multi-axis connection

Digital I/O: 8 digital inputs and 4 digital outputs for enable, fault alarm, limit switch and brake control

Expansion slots: Multiple slots for optional communication and functional modules

Service port: RS232 port for parameter setting via IndraWorks software

Core Functions

Three-loop control of current, speed and position ensures excellent dynamic performance under heavy load.

DS04 SERCOS bus delivers faster transmission speed and stronger anti-interference capability for complex multi-axis linkage.

Compact built-in cooling design suits cabinet installation with limited space.

Modular structure supports flexible function expansion and convenient field maintenance.

Comprehensive protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.

Supports torque, speed and position control modes for various high-power motion control scenarios.

Application Scenarios

High-precision heavy-duty CNC machine tools and machining centers

Large multi-axis automated production lines and heavy-load handling robots

Metal processing, packaging and large textile machinery

Industrial automation systems requiring high bus communication reliability

High-power servo system assembly and equipment retrofitting projects

Usage and Maintenance

Install the drive vertically and ensure adequate ventilation inside the cabinet.

Keep ambient temperature below 45 °C during operation.

Install the matched firmware module, then complete wiring of DC bus, control power, motor cable, feedback cable and SERCOS bus before commissioning. Configure parameters via IndraWorks software.

Clean internal fan and heat sink every 6 months, and inspect terminal connections periodically. Calibrate control loops every 2 years to maintain stable operation.


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