Bosch Rexroth DDS02.1-W100-DS03-01 Digital Servo Drive
May 29, 2026

Bosch Rexroth DDS02.1-W100-DS03-01 Digital Servo Drive

Product Description The DDS02.1-W100-DS03-01 is a high-power modular digital AC servo drive of Bosch Rexroth DDS02.1 series for DIAX02 system. It is equipped with cabinet internal air cooling, 100 A continuous rated current and DS03 enhanced SERCOS digital bus interface with integrated version 01 hardware and firmware. It delivers reliable high-speed synchronous control for heavy-load multi-axis industrial equipment.

Description

Model Definition

DDS02.1: Servo drive series 02.1 for DIAX02 system

W: Cabinet internal air cooling

100: 100 A continuous rated current

DS03: Enhanced SERCOS real-time digital bus interface with upgraded communication performance

01: Hardware and firmware version 01 with built-in firmware

Technical Specifications

Electrical Parameters

DC bus voltage: 300 V DC ±15%, supplied by TVD / TVM power supply units

Control power supply: 24 V DC (20 V DC to 28 V DC)

Continuous output current: 100 A

Peak output current: 200 A for short-term operation

Current loop cycle: 62.5 μs

Speed loop cycle: 250 μs

Position loop cycle: 1 ms

Power dissipation: Approx. 380 W

Compatible motors: MDD, MKD, LAR, LAF series servo and linear motors

Mechanical & Environmental Parameters

Cooling method: Cabinet internal air cooling, vertical installation required

Protection class: IP20 on front panel, IP10 overall

Operating temperature: 0 °C to +45 °C, performance derating available up to 55 °C

Storage temperature: -30 °C to +85 °C

Maximum installation altitude: 1000 m, performance derating required above this height

Dimensions (W×H×D): 110 mm × 390 mm × 310 mm

Weight: Approx. 7.5 kg

Interface and Communication Configuration

Control interface: DS03 enhanced SERCOS real-time digital bus

Motor feedback interface: Standard digital servo feedback

System bus: Shared 300 V DC bus for multi-axis connection

Digital I/O: 8 digital inputs and 4 digital outputs for enable, fault alarm, limit switch and brake control

Expansion slots: Multiple slots for optional communication and functional modules

Service port: RS232 port for parameter setting via IndraWorks software

Core Functions

Three-loop control of current, speed and position ensures stable dynamic response under heavy loads.

DS03 SERCOS interface features higher transmission rate and stronger anti-interference ability for complex multi-axis linkage.

Integrated firmware simplifies on-site commissioning without additional modules.

Compact cooling structure adapts to limited cabinet installation space.

Modular design supports flexible function expansion and easy maintenance.

Comprehensive protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.

Supports torque, speed and position control modes for high-power motion control applications.

Application Scenarios

High-precision heavy-duty CNC machine tools and machining centers

Large multi-axis automated production lines and heavy-load handling robots

Metal processing, packaging and large textile machinery

Automation systems with high requirements for bus communication stability

High-power servo system assembly and equipment retrofitting projects

Usage and Maintenance

Install the drive vertically and ensure adequate ventilation inside the cabinet.

Keep ambient temperature below 45 °C during operation.

Complete wiring of DC bus, control power, motor cable, feedback cable and SERCOS bus before commissioning. Configure parameters via IndraWorks software.

Clean internal fan and heat sink every 6 months, and inspect terminal connections periodically. Calibrate control loops every 2 years to maintain stable operation.


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