Bosch Rexroth DDS02.1-A200-DS68-00 Digital Servo Drive
Description
Model Definition
DDS02.1: DIAX02 system, servo drive series 02.1 (2nd gen, version 1)
A: External air cooling (heat sink outside cabinet, “cold technology”)
200: 200 A continuous rated current
DS68: SERCOS interface (Function ID 68) + DSF digital servo feedback
00: Hardware version 00
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15% (from TVD/TVM power units)
Control supply: 24 V DC (20–28 V DC)
Continuous output current: 200 A
Peak output current: 400 A (short‑term, 5 s max)
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Motor feedback: DSF digital servo feedback
Power dissipation: 150 W
Mechanical & Environmental
Cooling method: External air cooling (vertical mounting required)
Protection class: IP20
Operating temperature: 0 °C to +45 °C (derating to 55 °C)
Storage temperature: -30 °C to +85 °C
Max altitude: 1000 m (derating above)
Weight: Approx. 12 kg
Dimensions (W×H×D): 120 mm × 450 mm × 350 mm
Interface and Communication Configuration
Control interface: SERCOS III real‑time digital bus (Function ID 68)
Motor feedback: High‑resolution DSF digital servo feedback
System bus: Shared 300 V DC bus for multi‑axis systems
Digital I/O: 8×in, 4×out (enable, fault, limits, brake)
Expansion slots: U1–U4 for communication/feedback modules
Service port: RS232 (X3) for IndraWorks setup
Core Functions
Three‑loop control (current/speed/position) with ultra‑fast dynamics
SERCOS Function ID 68: High‑speed optical communication, precise multi‑axis synchronization
High‑resolution digital feedback for micron‑level positioning
Modular design for flexible configuration and easy maintenance
Comprehensive protection: overvoltage, undervoltage, short circuit, overheating, feedback loss
Supports torque, speed, and position control modes (digital command)
Application Scenarios
Heavy‑duty CNC machine tools (5‑axis mills, gantry machines, large lathes)
High‑power multi‑axis synchronous lines and industrial robots
Injection molding, metal forming, and die‑casting equipment
Large‑scale dynamic test benches and motion simulation devices
Heavy‑load printing, textile, and metallurgical tension control systems
Usage and Maintenance
Install vertically with unobstructed external airflow (min. 100 mm clearance)
Operate at ≤45 °C ambient; avoid direct sunlight and dust
Wiring: DC bus → 24 V control → motor power → feedback → SERCOS bus
Commission via IndraWorks; SERCOS parameters optimized for multi‑axis sync
Maintenance: Clean heat sink every 6 months; check terminals annually; calibrate loops every 2 years
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