Bosch Rexroth DDS02.1-A200-DA02-01 Digital Servo Drive
Description
Model Definition
DDS02.1: DIAX02 system, servo drive series 02.1 (2nd gen, version 1)
A: External air cooling (heat sink outside cabinet, “cold technology”)
200: 200 A continuous rated current
DA02: Analog interface (±10 V) + digital servo feedback (DA = Analog interface, version 02)
01: Hardware version 01
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15% (from TVD/TVM power units)
Control supply: 24 V DC (20–28 V DC)
Continuous output current: 200 A
Peak output current: 400 A (short‑term, 5 s max)
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Power dissipation: 150 W
Mechanical & Environmental
Cooling method: External air cooling (vertical mounting required)
Protection class: IP20
Operating temperature: 0 °C to +45 °C (derating to 55 °C)
Storage temperature: -30 °C to +85 °C
Max altitude: 1000 m (derating above)
Weight: Approx. 12 kg
Dimensions (W×H×D): 120 mm × 450 mm × 350 mm
Interface and Communication Configuration
Control interface: Analog ±10 V (DA02, velocity/torque command)
Motor feedback: High‑resolution DSF digital servo feedback
System bus: Shared 300 V DC bus for multi‑axis systems
Digital I/O: 8×in, 4×out (enable, fault, limits, brake)
Expansion slots: U1–U4 for communication/feedback modules
Service port: RS232 (X3) for IndraWorks setup
Emulation: Incremental/absolute encoder output for NC position feedback
Core Functions
Three‑loop control (current/speed/position) with ultra‑fast dynamics
DA02 analog interface: Direct compatibility with legacy CNC/NC controllers (±10 V)
High‑resolution digital feedback for precise positioning
Modular design for flexible configuration and easy maintenance
Comprehensive protection: overvoltage, undervoltage, short circuit, overheating, feedback loss
Supports torque, speed, and position control modes (analog command)
Retrofit capability: Ideal for upgrading analog systems to digital drives
Application Scenarios
Heavy‑duty CNC machine tools (retrofits, 5‑axis mills, gantry machines)
Legacy industrial robots and multi‑axis synchronous lines
Injection molding, metal forming, and die‑casting equipment
Printing/packaging, textile, and paper machinery with analog controls
High‑power material handling and conveyor systems
Test benches requiring analog command signals
Usage and Maintenance
Install vertically with unobstructed external airflow (min. 100 mm clearance)
Operate at ≤45 °C ambient; avoid direct sunlight and dust
Wiring: DC bus → 24 V control → motor power → feedback → analog I/O
Commission via IndraWorks; DA02 parameters optimized for analog control
Maintenance: Clean heat sink every 6 months; check terminals annually; calibrate loops every 2 years
DA02 note: No SERCOS; analog‑only control with digital feedback processing
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