YASKAWA CACR-SR02AD1FR-Y111 AC SERVOPACK (VS‑800 Series)
Description
1. SAFETY INSTRUCTIONS
High voltage present: Disconnect power before wiring or servicing.
Earth ground (PE): Connect securely to protective earth.
No live wiring: Do not connect/disconnect cables with power on.
Overheat risk: Ensure adequate ventilation; keep ambient 0–45°C.
Emergency stop: Wire E‑STOP to disable drive in hazard situations.
Discontinued model: This unit is obsolete; use only as replacement.
2. GENERAL INFORMATION
2.1 Model Designation
CACR: AC Servo DriveSR: Speed/Position Control SERVOPACK (VS‑800)02: 0.2 kW (200 W) rated powerA: For Yaskawa R‑series motorsD: Analog command (±10 VDC)1: 200 VAC input, analog controlF: F‑type 1500 ppr incremental encoderR: Rack‑mount chassis‑Y111: Special factory configuration (custom I/O, firmware, or coating)
2.2 Ratings
Power: 0.2 kW (200 W)
Input: 1‑phase 200–230 VAC, 50/60 Hz
Output: 3‑phase 0–230 VAC, 1.5 A rated
Control: Analog speed (±10 V) / position (pulse train optional)
Encoder: 1500 ppr incremental, F‑type
Mounting: Rack mount
Weight: Approx. 1.2 kg
2.3 Features
Compact, high‑efficiency design
Analog speed/position control
Built‑in regenerative circuit (external resistor optional)
Comprehensive protection: overcurrent, overvoltage, undervoltage, overheat, encoder fault
LED status display for diagnostics
3. INSTALLATION
3.1 Mechanical
Orientation: Vertical mounting only (heat sink down)
Clearance: ≥50 mm top/bottom, ≥20 mm sides
Ambient: 0–45°C, 40–90% RH (non‑condensing)
Storage: −20 to 60°C
3.2 Wiring (No Images)
Main Circuit (Terminals R, S, U, V, W, PE, RB)
R, S: AC input 200–230 VAC
U, V, W: Motor 3‑phase output
PE: Protective earth (green/yellow)
RB: Regenerative resistor (optional, 50 W/100 Ω typical)
Control Connector (2CN, 14‑pin)
SG: Signal ground (0 V)
VREF: ±10 V speed command (10 V = max speed)
FWD: Forward run (NPN/PNP, 24 VDC)
REV: Reverse run
E‑STOP: Emergency stop (normally closed)
ALM: Alarm output (open collector, 24 VDC/50 mA)
COM: Common for I/O
Encoder Connector (5CN, 9‑pin, F‑type)
A, /A: Encoder phase A (differential)
B, /B: Encoder phase B (differential)
+5 V: Encoder power (150 mA max)
GND: Encoder ground
SHLD: Cable shield (connect to drive chassis)
4. OPERATION
4.1 Front Panel (LED Display & Keys)
LED: 7‑segment display (status, parameters, fault codes)
Keys: MODE (select), SET (enter), ↑/↓ (adjust)
4.2 Basic Modes
- Speed Control (Default)
Apply ±10 V to VREF: +10 V = forward max speed, −10 V = reverse max speed
Set speed via parameter n001 (max speed, default 3000 rpm)
- Position Control (Optional)
Requires pulse train input (A/B or CW/CCW)
Set parameters n002 (position gain), n003 (pulse scale)
4.3 Default Parameters (Key)
n000: Drive ID = 0
n001: Max speed = 3000 rpm
n002: Position gain = 100
n003: Pulse scale = 1000 ppr
n004: Accel time = 200 ms
n005: Decel time = 200 ms
5. TROUBLESHOOTING (Fault Codes)
| Code | Description | Cause | Remedy |
|---|---|---|---|
| 1 | Overcurrent | Short circuit, overload, motor fault | Check wiring; reduce load; inspect motor |
| 2 | Overvoltage | Regenerative energy too high, surge | Add regenerative resistor; check input voltage |
| 3 | Undervoltage | Low input voltage, loose terminals | Check power supply; tighten connections |
| A | Encoder fault | Cable broken, loose connector, F‑type mismatch | Inspect encoder cable; reconnect; verify encoder type |
| F | Overheat | Poor ventilation, fan fault, overload | Clean heat sink; improve airflow; reduce load |
| b/C | Internal fault | Drive damage | Replace SERVOPACK |
6. MAINTENANCE
Daily: Check LED status, unusual noise, or overheating
Monthly: Clean heat sink/fan; retighten terminal screws
Yearly: Test cooling fan; check electrolytic capacitors (life ~5 years)
Disposal: Follow local regulations for electronic waste
7. SPECIFICATIONS SUMMARY
Model: CACR‑SR02AD1FR‑Y111
Series: VS‑800 (CACR‑SR)
Power: 0.2 kW
Input: 1‑phase 200–230 VAC
Output: 3‑phase 0–230 VAC, 1.5 A
Control: Analog speed/position
Encoder: 1500 ppr incremental (F‑type)
Mounting: Rack
Status: Discontinued (Yaskawa)
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