ABB 1SAP150000R0100 (PM590) high‑end PM590 CPU module
May 29, 2026

ABB 1SAP150000R0100 (PM590) high‑end PM590 CPU module

1SAP150000R0100 is a high‑end PM590 CPU module from the ABB AC500 PLC series, designed for large‑scale, high‑performance industrial automation and process control systems. It delivers powerful 32‑bit processing, large memory capacity, rich on‑board interfaces, and integrated display/keypad, supporting complex logic, motion, and process control with high reliability and scalability.

Description

Product Introduction

1SAP150000R0100 is a high‑end PM590 CPU module from the ABB AC500 PLC series, designed for large‑scale, high‑performance industrial automation and process control systems. It delivers powerful 32‑bit processing, large memory capacity, rich on‑board interfaces, and integrated display/keypad, supporting complex logic, motion, and process control with high reliability and scalability.

Model Explanation

  • 1SAP150000R0100: Full ABB order and part number.

  • PM590: High‑performance CPU family in AC500 series (mid‑high‑end for large systems).

  • 150000: Denotes PM590 base platform; R0100: hardware revision variant.

  • This unit is a standard PM590 CPU (without Ethernet/ARCNET on‑board), expandable via FBP bus modules.

Technical Parameters

  • Power Supply: 24 V DC (20.4–28.8 V DC), reverse‑polarity protection, approx. 15 W consumption.

  • Memory: 2048 kB program Flash, 3072 kB data RAM, 64 kB retentive memory.

  • Execution Speed: Bit 0.02 μs, word 0.04 μs, floating‑point 0.4 μs.

  • Operating Temperature: 0 °C to +60 °C; storage: −40 °C to +70 °C.

  • Protection Class: IP20; certifications: CE, cULus, RoHS.

  • Dimensions: 62 × 76 × 72 mm; weight: approx. 0.14 kg.

  • Real‑Time Clock: Integrated, battery‑backed.

Interface and Communication Configuration

  • Serial Ports: 2 × configurable (COM1: RS232; COM2: RS485), supporting Modbus RTU, CS31, ASCII; COM1 as CS31 master.

  • FBP Bus: 1 × FBP slot for expanding Profibus DP, CANopen, Ethernet, or ARCNET modules.

  • SD Card Slot: For program backup/restore, firmware updates, data logging.

  • Local HMI: 1‑line LCD + 8 function keys for on‑site monitoring, parameter setup, diagnostics.

  • I/O Bus: Connects to local/remote I/O modules, supporting up to 320 DI, 240 DO, 160 AI, 160 AO.

Core Functions

  • Executes complex logic, process control, and motion control with high‑speed 32‑bit RISC processing.

  • Provides flexible multi‑protocol serial communication and FBP‑based fieldbus expansion for seamless integration with HMIs, drives, instruments, and SCADA.

  • Supports large I/O capacity with hot‑swap capability for system reliability.

  • Local LCD/keypad enables commissioning and maintenance without a PC.

  • SD card facilitates quick backups, offline firmware upgrades, and data logging for traceability.

Application Scenarios

  • Factory automation: Large production lines, robotics, high‑speed packaging, machine tools with complex motion/logic.

  • Process industries: Water treatment, HVAC, chemical, pharmaceutical, food & beverage with distributed control.

  • Energy management: Power distribution automation, renewable energy systems, and power monitoring.

  • Intelligent buildings: Large‑scale HVAC, lighting, and security management.

  • Industrial networking: Systems requiring expandable fieldbus communication (Profibus DP, CANopen).

Usage and Maintenance Instructions

  • Mount on standard TH35‑15 DIN rail; connect 24 V DC power with correct polarity.

  • Install matching terminal base (e.g., TB511) and I/O modules; wire serial, FBP, and I/O cables per specifications.

  • Configure and download user programs via ABB Automation Builder before commissioning.

  • Maintain clean, dry, ventilated environment; inspect and tighten terminals quarterly.

  • Back up programs regularly via SD card; replace RTC battery every 3–5 years.

  • Perform annual comprehensive function tests; disconnect power before disassembly/replacement.


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