Product Introduction

Model Explanation

• 086388: Base part number, ABB 086 series motion/communication controller

• ‑001: Standard hardware revision, conformal‑coated, non‑redundant

• Type: Motion control + multi‑port communication module

• Platform: Procontic CS 31 PLC, Advant DCS, custom motion stations

• Mounting: 19” rack, front‑insertable, high‑density backplane connector

Technical Parameters

• Power: 24 VDC ±15%, ≤8 W

• Comm Ports: 1×Ethernet (10/100 Mbps), 2×RS‑232, 1×RS‑485 (CS 31 bus)

• Motion Interfaces: Pulse/direction (up to 200 kHz), encoder input (A/B/Z)

• I/O: 8×DI (24 VDC), 4×DO (relay, 250 VAC/30 VDC, 3 A)

• Isolation: 1500 VDC (field‑to‑logic)

• Temperature: 0 °C to +55 °C (operate); −25 °C to +70 °C (storage)

• Humidity: 5%–95% non‑condensing

• Coating: Conformal coated

• Certifications: CE, UL, RoHS

• Dimensions: 120 × 45 × 115 mm (H×W×D)

• Weight: ~0.45 kg

Interface & Configuration

• Front: Status LEDs (PWR, RUN, FAULT, COM, MOTION); Ethernet/serial ports

• Backplane: Gold fingers for power, CS 31 bus, and motion I/O

• Address: DIP switches for CS 31 node address; software‑configurable motion parameters

• Diagnostics: LED status, overcurrent/overvoltage/position fault logging

Core Functions

• Multi‑Protocol Communication: Ethernet (TCP/IP), RS‑232 (serial), RS‑485 (CS 31 bus)

• Precision Motion Control: Servo/stepper positioning, speed/acceleration profiling, encoder feedback

• High‑Speed I/O: Fast DI/DO for motion interlocks and event triggering

• System Gateway: Connect CS 31/Advant DCS to external networks and motion devices

• Fault Protection: Overload, overvoltage, and position error safeguards

Application Scenarios

• Process Industries: Pulp/paper, cement, metals (legacy ABB CS 31/DCS motion control)

• Packaging & Printing: High‑speed positioning for cutters, dispensers, and registration systems

• Machine Tools: Retrofit of CNC retrofits with ABB motion control

• Legacy System Upgrade: Replacement for aging 086388‑001 units in CS 31 racks

Usage & Maintenance

• Installation: Insert into designated rack slot, secure front screws

• Wiring: Separate power/control cables; shielded for motion/serial signals

• Configuration: Set node address via DIP switches; program motion/comm parameters in system software

• Maintenance: Monthly LED check; quarterly connector/port inspection; annual function test

• Replacement: Use identical 086388‑001; match firmware version and config settings