ABB 086366-004 Digital Output (DO) Relay Module
May 29, 2026

ABB 086366-004 Digital Output (DO) Relay Module

ABB 086366-004 is a Digital Output (DO) Relay Module for Procontic CS 31 / Advant DCS, used to switch 24–250 VAC/DC loads (valves, contactors, alarms) on–off per controller commands. Conformal-coated, it provides galvanic isolation and high reliability for harsh process industries; common for legacy system maintenance/spare parts.

Description

Product Introduction

ABB 086366-004 is a Digital Output (DO) Relay Module for Procontic CS 31 / Advant DCS, used to switch 24–250 VAC/DC loads (valves, contactors, alarms) on–off per controller commands. Conformal-coated, it provides galvanic isolation and high reliability for harsh process industries; common for legacy system maintenance/spare parts.

Model Explanation

  • 086366: Base part number, Procontic CS 31 relay output module

  • ‑004: HW revision, conformal-coated, non‑redundant

  • Type: 4‑channel digital relay output

  • Platform: ABB Procontic CS 31 PLC, Advant DCS

  • Mounting: 19” rack, front‑insertable

Technical Parameters

  • Power: 24 VDC ±10%, ≤3 W

  • Outputs: 4 × SPST‑NO relay channels, isolated

  • Rating: 250 VAC / 30 VDC, 6 A resistive

  • Isolation: 1500 VDC field‑to‑backplane

  • Comm: CS 31 bus, 187.5 kbps, half‑duplex

  • Temperature: 0 °C to +55 °C (operate); −25 °C to +70 °C (storage)

  • Humidity: 5%–95% non‑condensing

  • Coating: Conformal coated

  • Certifications: CE, UL, RoHS

  • Dimensions: 120 × 45 × 115 mm (H×W×D)

  • Weight: ~0.32 kg

Interface & Configuration

  • Front: 4‑channel relay terminal block; LEDs (PWR, RUN, FAULT, CH1–4)

  • Backplane: Gold fingers for power/CS 31 bus

  • Address: Onboard DIP switches for CS 31 node address

  • Diagnostics: LED status, overcurrent/short‑circuit detection

Core Functions

  • On/Off Control: Drive valves, motors, contactors, alarms

  • Relay Isolation: Separate controller from high‑power field circuits

  • CS 31 Communication: Receive commands, send status to master

  • Fault Protection: Overload/short‑circuit per channel

  • Status Monitoring: Real‑time LED indication and fault logging

Application Scenarios

  • Process: Pulp/paper, cement, metals, mining (legacy ABB)

  • Power Plants: Advant DCS/Procontic control room retrofit

  • Water Treatment: Pump, valve, and alarm control

  • Factory Automation: Procontic‑based line I/O modernization

Usage & Maintenance

  • Installation: Insert into rack slot, secure front screws

  • Wiring: Separate power/control cables; use rated wire for loads

  • Configuration: Set node address via DIP switches; configure in system software

  • Maintenance: Monthly LED check; quarterly terminals; annual function test

  • Replacement: Use identical 086366‑004; match firmware version


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