ABB 086363-002 Procontic CS 31 Power Supply & Interface Board
May 29, 2026

ABB 086363-002 Procontic CS 31 Power Supply & Interface Board

ABB 086363-002 (OSPS2) is a Procontic CS 31 Power Supply & Interface Board for ABB Advant DCS and Procontic PLC systems. It provides regulated 24 VDC power to the backplane and fieldbus modules, while integrating CS 31 communication circuitry to serve as a combined power/communication hub in legacy control racks. Conformal coated and designed for harsh industrial environments, it is widely used for maintenance, retrofit, and spare part replacement in older ABB process control systems.

Description

Product Introduction

ABB 086363-002 (OSPS2) is a Procontic CS 31 Power Supply & Interface Board for ABB Advant DCS and Procontic PLC systems. It provides regulated 24 VDC power to the backplane and fieldbus modules, while integrating CS 31 communication circuitry to serve as a combined power/communication hub in legacy control racks. Conformal coated and designed for harsh industrial environments, it is widely used for maintenance, retrofit, and spare part replacement in older ABB process control systems.

Model Explanation

  • 086363: Base part number for ABB Procontic CS 31 power/interface PWAs

  • ‑002: Revised hardware version, standard non‑redundant, conformal coated

  • Type: OSPS2 Power Supply & CS 31 Communication Interface Module

  • Platform: ABB Advant DCS, Procontic CS 31 PLC

  • Mounting: Standard 19” rack slot, front‑insertable

Technical Parameters

  • Input Voltage: 120 VAC / 24–48 VDC (selectable)

  • Output Voltage: 24 VDC ±5% (regulated)

  • Output Power: 40 W max (2 A @ 24 VDC)

  • Communication: CS 31 serial fieldbus, 187.5 kbps, half‑duplex

  • Isolation: 1500 VDC between bus and backplane

  • Operating Temperature: 0 °C to +55 °C

  • Storage Temperature: ‑25 °C to +70 °C

  • Humidity: 5%–95% non‑condensing

  • Coating: Conformal coated

  • Certifications: CE, UL, RoHS

  • Dimensions: 120 × 45 × 115 mm (H×W×D)

  • Weight: ~0.38 kg

Interface & Communication

  • Front Panel: CS 31 DB9 connector; status LEDs (PWR, RUN, TX, RX, FAULT)

  • Backplane: Gold finger connector for power distribution and system bus

  • Power Terminal: Screw terminals for AC/DC input wiring

  • Protocol: CS 31 (ABB proprietary), supports cyclic I/O and acyclic messages

  • Diagnostics: LED status and bus error logging

Core Functions

  • 24 VDC Power Supply: Regulates and distributes power to rack modules

  • CS 31 Fieldbus Communication: Bridges controller and remote I/O

  • Bus & Power Management: Overcurrent/overvoltage protection; bus termination

  • Redundancy Support: Works with redundant CS 31 bus systems

  • Diagnostics & Monitoring: Real‑time status and fault reporting

Application Scenarios

  • Process Industries: Pulp & paper, cement, metals, mining (legacy ABB systems)

  • Power Plants: Retrofit of Advant DCS/Procontic control rooms

  • Water Treatment: Legacy plant I/O expansion and communication upgrades

  • Factory Automation: Modernization of Procontic‑based production lines

Usage & Maintenance

  • Installation: Insert into designated rack slot; secure front screws

  • Wiring: Shielded twisted pair for CS 31 bus; 120 Ω termination at both ends

  • Configuration: Set node address via DIP switches; configure bus parameters in system software

  • Maintenance: Monthly LED check; quarterly wiring/termination inspection; annual firmware update

  • Replacement: Use identical 086363‑002; confirm firmware version; no re‑wiring needed


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