ABB 07LE90  lithium battery backup module
May 29, 2026

ABB 07LE90 lithium battery backup module

ABB 07LE90 is a lithium battery backup module for the Advant Controller 31 (AC31) / Procontic CS31 series, designed to provide reliable data buffer and power backup for critical control data during power outages or supply interruptions. It ensures non‑volatile retention of recipes, process parameters, and system logs, preventing data loss and enabling quick system recovery. Compact and robust, it fits standard DIN rail enclosures and supports hot‑swap, redundant operation, and vertical/horizontal mounting for flexible integration.

Description

Product Introduction

ABB 07LE90 is a lithium battery backup module for the Advant Controller 31 (AC31) / Procontic CS31 series, designed to provide reliable data buffer and power backup for critical control data during power outages or supply interruptions. It ensures non‑volatile retention of recipes, process parameters, and system logs, preventing data loss and enabling quick system recovery. Compact and robust, it fits standard DIN rail enclosures and supports hot‑swap, redundant operation, and vertical/horizontal mounting for flexible integration.

Model Explanation

  • 07: Procontic 90 / AC31 series platform identifier

  • LE: Lithium Energy, denoting a lithium‑based backup battery module

  • 90: High‑capacity, long‑life backup grade for AC31/CS31 controllers

Technical Parameters

  • Part Number: GJR5250700R0001

  • Battery Chemistry: Primary lithium‑thionyl chloride (Li‑SOCl₂), non‑rechargeable

  • Rated Voltage: 3.6 VDC

  • Capacity: 2.6 Ah (2600 mAh)

  • Standby Life: 10 years at 25°C (ambient)

  • Operating Temperature: -20°C to +60°C

  • Storage Temperature: -40°C to +85°C

  • Protection Class: IP20

  • Dimensions: 120 × 60 × 30 mm

  • Weight: ≈350 g

  • Certifications: CE, UL, CSA, RoHS

  • Compatibility: 07KT98, 07KT98B, 07KT98WT98, and other AC31/CS31 CPUs

Interface and Communication Configuration

  • Connector: Multi‑pin industrial connector for direct plug‑and‑play with AC31 CPU backup port

  • Signal Lines: Power, ground, and battery status monitoring (low‑battery alert)

  • Redundancy Support: Dual‑module redundant operation for high‑availability systems

  • Hot‑Swap: Live replacement without system shutdown

  • Mounting: DIN rail, vertical or horizontal orientation

  • LED Indicator: Optional external low‑battery alarm LED (controller‑side)

Core Functions

  1. Data Retention: Preserves critical control data, recipes, and parameters during power failures for up to 10 years.

  2. Power Backup: Supplies stable 3.6 VDC to the controller’s memory and RTC during mains interruptions.

  3. Low‑Battery Monitoring: Provides status signals to the CPU for early warning and scheduled replacement.

  4. Hot‑Swap Capability: Enables battery replacement without stopping the control process.

  5. Redundant Operation: Supports dual‑battery setup to eliminate single points of failure.

  6. Long‑Term Reliability: High‑energy‑density lithium chemistry ensures long service life and wide temperature tolerance.

Application Scenarios

  • Process Control Plants: Chemical, water/wastewater, food/beverage, and pharmaceutical facilities requiring uninterrupted data integrity.

  • Manufacturing Lines: Packaging, assembly, and material handling systems with critical recipe and parameter storage needs.

  • Industrial IoT & Remote Monitoring: Unattended sites where power reliability is low and data loss must be avoided.

  • Legacy AC31 System Upgrades: Replacing aged backup batteries in existing Procontic CS31/AC31 installations.

  • High‑Availability Systems: Redundant control setups for maximum uptime and data security.

Usage and Maintenance Instructions

  • Installation: Mount on DIN rail, connect to the CPU’s dedicated backup port; allow 10 mm clearance for ventilation.

  • Wiring: Use the supplied cable; avoid bending or damaging the connector pins.

  • Commissioning: Verify battery status via controller software; confirm low‑battery alarm functionality.

  • Routine Maintenance: Inspect annually; replace every 8–10 years or when low‑battery alert activates.

  • Replacement: Perform hot‑swap if supported; disconnect old module, install new one, and verify data retention.

  • Environment: Operate within -20°C to +60°C; avoid direct sunlight, moisture, and corrosive gases.

  • Disposal: Dispose of used batteries per local regulations for hazardous waste; do not short‑circuit or incinerate.


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